Silica NPs in PLA-Based Electrospun Nanofibrous Non-Woven Protective Fabrics with Dual Hydrophilicity/Hydrophobicity, Breathability, and Thermal Insulation Characteristics for Individuals with Disabilities.

A perfect protective fabric for handicapped individuals must be lightweight, waterproof, breathable, and able to absorb water. We present a multifunctional protective fabric in which one side is hydrophobic based on the intrinsic hydrophobic biopolymer polylactic acid (PLA) to keep the disabled person from getting wet, while the other side is super-hydrophilic due to embedded silica nanoparticles (NPs) to keep the disabled person safe from a sudden spill of water or other beverage on their skin or clothes. The porosity of the electrospun nanofibrous structure allows the fabric to be breathable, and the silica NPs play an important role as a perfect infrared reflector to keep the person's clothing cool on warm days. Adding white NPs, such as silicon dioxide, onto or into the textile fibers is an effective method for producing thermally insulated materials. Due to their ability to efficiently block UV light, NPs in a network keep the body cool. Such a multifunctional fabric might be ideal for adult bibs and aprons, outdoor clothing, and other amenities for individuals with disabilities.

Modeling of Interfacial Tension and Inclusion Motion Behavior in Steelmaking Continuous Casting Mold.

The current work is an expansion of our previous numerical model in which we investigated the motion behavior of mold inclusions in the presence of interfacial tension effects. In this paper, we used computational fluid dynamic simulations to examine the influence of interfacial tension on inclusion motion behavior near to the solid-liquid interface (solidifying shell). We have used a multiphase model in which molten steel (SPFH590), sulfur, and alumina inclusions have been considered as different phases. In addition, we assume minimal to negligible velocity at the solid-liquid interface, and we restrict the numerical simulation to only include critical phenomena like heat transport and interfacial tension distribution in two-dimensional space. The two-phase simulation of molten steel mixed with sulfur and alumina was modeled on volume of fluid (VOF) method. Furthermore, the concentration of the surfactant (sulfur) in molten steel was defined using a species model. The surfactant concentration and temperature affect the Marangoni forces, and subsequently affects the interfacial tension applied on inclusion particles. It was found that the alteration in interfacial tension causes the inclusion particles to be pushed and swallowed near the solidifying boundaries. In addition, we have compared the computational results of interfacial tension, and it was found to be in good agreement with experimental correlations.

A Numerical Investigation on Hydrothermal Performance of Micro Channel Heat Sink with Periodic Spatial Modification on Sidewalls.

Electronic gadgets have been designed to incorporating very small components such as microcontrollers, electronic chips, transistors, microprocessors, etc. These components are exceptionally heat sensitive and can be wrecked if heat is not released. As a result, the thermal control of such components is critical to their optimum performance and extended life. The use of a microchannel heat sink (MCHS) has shown promising solutions to remove the excess heat. In this paper, we have proposed a novel design of MCHS and investigated it numerically. Four different surface modifications on the sidewall of the passage, namely, extended triangular surface (ETS), extended circular surface (ECS), triangular groove surface (TGS), and the circular groove surface (CGS) in the passage of the microchannel have been exploited in the Reynolds number of 100-900. In the presence of geometrical modification, the cooling capacities have been enhanced. The results show that the Nusselt numbers of ETS-MCHS, ECS-MCHS, TGS-MCHS, and CGS-MCHS are increased by 4.30, 3.61, 1.62, and 1.41 times in comparison to the Nusselt number of MCHS with smooth passage, while the friction factor values are increased by 7.33, 6.03, 2.74, and 1.68 times, respectively. In addition, the thermohydraulic performance parameter (THPP) has been evaluated and discussed. The fact that MCHS have THPP values greater than unity demonstrates that the passage's geometries are a practical means of achieving effective thermal management.

Simulation of Inclusion Particle Motion Behavior under Interfacial Tension in Continuous Casting Mold.

Inclusions entrapped by the solidifying front during continuous casting adversely affect the properties of the final steel products. In this study, we investigated the effect of the interfacial tension due to surfactant concentration, particularly sulfur, on alumina inclusion motion behavior during molten steel solidification in a continuous casting mold. A two-dimensional numerical model was developed in Ansys Fluent software to simulate the inclusion motion in a continuous casting mold. Further, the impacts of different values of the alumina inclusion diameter, sulfur concentration, and melt temperature were studied to understand the inclusion motion behavior. The inclusion diameter affected the inclusion distribution throughout the domain. The alumina inclusion entrapment percentage varied in the case of sulfur mixing (using an empirical relationship for modeling). It was found that the removal percentage varied according to the sulfur concentration. The addition of sulfur at concentrations from 10 ppm to 70 ppm resulted in a 4% increase in the removal of alumina inclusions (trapped in the solidifying shell), except for the 100-ppm case. Smaller-sized inclusion particles had a 25% higher chance of entrapment at the top level of the mold. Under the effect of a higher surface tension gradient between inclusions and the melt, the predicted findings show that inclusions were vulnerable to engulfment by the solidification front.

Analysis of Microchannel Heat Sink of Silicon Material with Right Triangular Groove on Sidewall of Passage.

Microchannel heat sink (MCHS) is a promising solution for removing the excess heat from an electronic component such as a microprocessor, electronic chip, etc. In order to increase the heat removal rate, the design of MCHS plays a vital role, and can avoid damaging heat-sensitive components. Therefore, the passage of the MCHS has been designed with a periodic right triangular groove in the flow passage. The motivation for this form of groove shape is taken from heat transfer enhancement techniques used in solar air heaters. In this paper, a numerical study of this new design of microchannel passage is presented. The microchannel design has five variable groove angles, ranging from 15° to 75°. Computational fluid dynamics (CFD) is used to simulate this unique microchannel. Based on the Navier-Stokes and energy equations, a 3D model of the microchannel heat sink was built, discretized, and laminar numerical solutions for heat transfer, pressure drop, and thermohydraulic performance were derived. It was found that Nusselt number and thermo-hydraulic performance are superior in the microchannel with a 15° groove angle. In addition, thermohydraulic performance parameters (THPP) were evaluated and discussed. THPP values were found to be more than unity for a designed microchannel that had all angles except 75°, which confirm that the proposed design of the microchannel is a viable solution for thermal management.

Performance of Microchannel Heat Sink Made of Silicon Material with the Two-Sided Wedge.

New designs of the microchannel with a two-sided wedge shape at the base were studied numerically. Five different wedge angles ranging from 3° to 15° were incorporated into the microchannel design. Simulation of this novel microchannel was carried out using Computational Fluid Dynamics (CFD). Three-dimensional models of the microchannel heat sink were created, discretized, and based on Navier-Stokes and energy equations; laminar numerical solutions were obtained for heat transfer and pressure drop. Flow characteristics of water as coolant in a microchannel were studied. It was observed that numerical results are in good agreement with experimental results. It was found that the Nusselt number and friction factor are significantly varied with the increase in Reynolds number. The Nusselt number varies in the following ranges of 5.963-8.521, 5.986-8.550, 6.009-8.568, 6.040-8.609, and 6.078-8.644 at 3°, 6°, 9°, 12°, and 15°, respectively. The microchannel with a wedge angle of 15° was found to be better in terms of Nusselt number and thermo-hydraulic performance. The enhancement in the Nusselt number is found as 1.017-1.036 for a wedge angle of 15°; however, friction factors do not show the perceptible values at distinct values of wedge angle. Moreover, the thermo-hydraulic performance parameters (THPP) were evaluated and found to be maximum in the range of 1.027-1.045 for a wedge angle of 15°. However, minimum THPP was found in the range of 1.005-1.0185 for a wedge angle of 3°.

The Effect of Roughness in Absorbing Materials on Solar Air Heater Performance.

Artificial roughness on the absorber of the solar air heater (SAH) is considered to be the best passive technology for performance improvement. The roughened SAHs perform better in comparison to conventional SAHs under the same operational conditions, with some penalty of higher pumping power requirements. Thermo-hydraulic performance, based on effective efficiency, is much more appropriate to design roughened SAH, as it considers both the requirement of pumping power and useful heat gain. The shape, size, and arrangement of artificial roughness are the most important factors for the performance optimization of SAHs. The parameters of artificial roughness and operating parameters, such as the Reynolds number (Re), temperature rise parameter (ΔT/I) and insolation (I) show a combined effect on the performance of SAH. In this case study, various performance parameters of SAH have been evaluated to show the effect of distinct artificial roughness, investigated previously. Therefore, thermal efficiency, thermal efficiency improvement factor (TEIF) and the effective efficiency of various roughened absorbers of SAH have been predicted. As a result, thermal and effective efficiencies strongly depend on the roughness parameter, Re and ΔT/I. Staggered, broken arc hybrid-rib roughness shows a higher value of TEIF, thermal and effective efficiencies consistently among all other distinct roughness geometries for the ascending values of ΔT/I. This roughness shows the maximum value of effective efficiency equals 74.63% at a ΔT/I = 0.01 K·m2/W. The unique combination of parameters p/e = 10, e/Dh = 0.043 and α = 60° are observed for best performance at a ΔT/I higher than 0.00789 K·m2/W.

Modeling of Melt Flow and Heat Transfer in Stationary Gas Tungsten Arc Welding with Vertical and Tilted Torches.

A 3D numerical simulation was conducted to study the transient development of temperature distribution in stationary gas tungsten arc welding with filler wire. Heat transfer to the filler wire and the workpiece was investigated with vertical (90°) and titled (70°) torches. Heat flux, current flux, and gas drag force were calculated from the steady-state simulation of the arc. The temperature in the filler wire was determined at three different time intervals: 0.12 s, 0.24 s, and 0.36 s. The filler wire was assumed not to deform during this short time, and was therefore simulated as solid. The temperature in the workpiece was calculated at the same intervals using heat flux, current flux, gas drag force, Marangoni convection, and buoyancy. It should be noted that heat transfer to the filler wire was faster with the titled torch compared to the vertical torch. Heat flux to the workpiece was asymmetrical with both the vertical and tilted torches when the filler wire was fully inserted into the arc. It was found that the overall trends of temperature contours for both the arc and the workpiece were in good agreement. It was also observed that more heat was transferred to the filler wire with the 70° torch compared with the 90° torch. The melted volume of the filler wire (volume above 1750 °K) was 12 mm3 with the 70° torch, compared to 9.2 mm3 with the 90° torch.

Leverage of Environmental Pollutant Crump Rubber on the Dry Sliding Wear Response of Epoxy Composites.

The effect of crump rubber on the dry sliding wear behavior of epoxy composites is investigated in the present study. Wear tests are carried out for three levels of crump rubber (10, 20, and 30 vol.%), normal applied load (30, 40, and 50 N), and sliding distance (1, 3, and 5 km). The wear behavior of crump rubber-epoxy composites is investigated against EN31 steel discs. The hybrid mathematical approach of Taguchi-coupled Grey Relational Analysis (GRA)-Principal Component Analysis (PCA) is used to examine the influence of crump rubber on the tribological response of composites. Mathematical and experimental results reveal that increasing crump rubber content reduces the wear rate of composites. Composites also show a significant decrease in specific wear values at higher applied loads. Furthermore, the coefficient of friction also shows a decreasing trend with an increase in crump rubber content, indicating the effectiveness of reinforcing crump rubber in a widely used epoxy matrix. Analysis of Variance (ANOVA) results also reveal that the crump rubber content in the composite is a significant parameter to influence the wear characteristic. The post-test temperature of discs increases with an increase in the applied load, while decreasing with an increase in filler loading. Worn surfaces are analyzed using scanning electron microscopy to understand structure-property correlations. Finally, existing studies available in the literature are compared with the wear data of the present study in the form of a property map.

Statistical Analysis of Polymer Nanocomposites for Mechanical Properties.

Epoxy resins, due to their high stiffness, ease of processing, good heat, and chemical resistance obtained from cross-linked structures, have found applications in electronics, adhesives coatings, industrial tooling, and aeronautic and automotive industries. These resins are inherently brittle, which has limited their further application. The emphasis of this study is to improve the properties of the epoxy resin with a low-concentration (up to 0.4% by weight) addition of Multi-Walled Carbon Nanotubes (MWCNTs). Mechanical characterization of the modified composites was conducted to study the effect of MWCNTs infusion in the epoxy resin. Nanocomposites samples showed significantly higher tensile strength and fracture toughness compared to pure epoxy samples. The morphological studies of the modified composites were studied using Scanning Electron Microscopy (SEM).